![]() An oil separator simply removes any oil from the PCV hose prior to entering the plenum. Depending on the brand you choose, this item will be important very early in the assembly process. One additional part I would like to mention here that is not required but certainly recommended by most is the oil separator. ![]() Anyways, just wanted to add that to the parts list. We hit Summit Racing and purchased their Ford Racing kit, part # M-14464-U2J. Because these injectors were an older style, we had to purchase adapters to connect our Expi injector connectors. UPDATED ITEM Both our SC units came with 42# injectors (stock size). You can reuse the thermostat housing bolts however. NOTE: If you have the plastic Expi intake manifold as we did, you will have to purchase new intake bolts. He is incredibly knowledgeable about Lightnings and can answer any question you may have. I used him for the Lightning intake manifold bolts, SC pulley bridge bolts, and the Lightning alternator brackets. Whatever you can’t find yourself, Mike can get for you. Mike has an AWESOME list of all the parts that you will need to complete this swap ( ). What you can’t find there, at your local salvage yard, or your local Ford dealer, you can get through Mike Dunn at Mad Enterprises. Both forums have a for-sale section that should have 90% of what you will need to do this swap. There are plenty of Lightning SCs available out there…eBay, Lightning Rodder forum ( and National Lightning Owners Club ( always have some listed. If you find any errors, please feel free to make corrections. This swap will only work for the 5.4L 2V motors. If you have a 1st generation Expi, the install should require less fab work. This write-up is specific to a 2004 Expedition (I assume the 03 would be identical). This write-up is strictly for informational purposes. If you undertake this swap, you do so at your own risk. This write-up is not intended to teach anyone anything. Lightning Supercharger swap into an 04 ExpiĪs promised, here is the write-up on our Lightning supercharger (SC) install.
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